Mascidon, LLC


SAP Business  One Add-on Products



Manufacturing Enhancements

There are 6 integrated manufacturing enhancements developed as add-on products for repetitive manufacturers using SAP Business One. 


BOM and Routers

    • Provides indented BOM reporting

      • Uses SQL queries so users can get extensive BOM reports

    • Provides indented Where Used reporting

      • Uses SQL queries so users can get extensive BOM reports

    • Provides component 'mass change' across all BOMs

    • Provides Router Maintenance (to be superseded with resource module from SAP in 9.1)


Cost Rollup SAP8.x

    • Provides 8 cost buckets: material, freight, duty, labor, setup, overhead, outside service, and other

    • Rolls costs from lowest BOM level to highest

    • Move sum of costs to price table

    • Updates standard costs from price table (revaluation of inventory)


Cost Rollup SAP9.x
    • Provides 31 cost buckets: material, plus 10 each for labor resources, machine resources, and other resources
    • Rolls costs from lowest BOM level to highest
    • Move sum of costs to price table
    • Updates standard costs from price table (revaluation of inventory)
    • Moves the price list price and price name to the BOMs associated with items from the price list chosen - which provides accurate rolled up BOM costs

Outside Services

    • Handles 1:1 and N:1 components serviced at subcontractor

    • One step issue of components to sub

    • One step receipt of serviced item from sub

    • Tracks quantity at subcontractor


Scheduling

    • Uses MRP recommendations, open sales orders or both to develop schedule

    • Planning horizon for schedule is user defined

    • Schedule is defined by item - router operation

    • Department supervisors can make assignments to schedule


Repetitive Production

    • Uses schedule to show production required

    • Operator enters badge id and quantity produced

      • System auto creates production order and processes it to closing

    • Reversing errors - operator supervisor enters badge and quantty by item - operation

      • System auto creates production disassembly order and processes it to closing

    • Production records kept in separate table for reporting production efficiencies

    • Handles scrap reporting at time of production


Shop Floor Data Collection

    • Transactions in place to clock-on and clock-off router operations

    • Ability to define at which routing step components get issued 

    • Final operation in routing creates the finished item from production order

    • Shifts / shift exceptions and lunch breaks are accounted for with clock-on / clock-off